Mandrel bending machine

Sommer Maschinenbau S45

Mandrel Bending Machine S4501
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For the production of tube geometries with bending radii from 1.5xD
→ Maximum bending capacity, tube 42.4 x 3.25 mm (steel max. Re 240 N/mm²)
→ Maximum bending capacity, tube 30 x 30 x 3 mm
→ Maximum bending capacity, tube 42.4 x 2 mm (stainless steel 0.2 260 N/mm²)
→ Total connected load 3 kW
→ Tube loading length approx. 1.5 m

Robust and durable steel construction. Maintenance-free servo drive for the bending, feed, and rotation axes. The control system's touch display ensures easy and intuitive programming and operation. Once the tube is loaded, it is fixed in place by the chuck in the carriage, enabling precise tube positioning and the production of dimensionally accurate geometries. Standard features include tube geometry verification before the bending process: if the bending operation is initiated at an incorrect position, the machine will not grant approval, reliably preventing operator errors. Optional features offer greater convenience, increase output, and therefore improve the machine's efficiency.

Data exchange with the optional TBS-3D tube calculation software (PC version) is performed via USB stick or network. Existing tube geometries can be imported into the software.

Standard equipment:
→ Servo drive for bending axis, 1.5 kW
→ Adjustable rotation speed
→ Left-hand bending direction
→ Bending angle resolution 0.1°
→ Maximum bending radius 120 mm
→ Bending shaft diameter 50 mm
→ Servo drive feed
→ Servo drive rotation
→ Three-jaw chuck for securing the tube in the carriage
→ Pneumatic tool retraction
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Hydraulics:
→ Hydraulic tube clamping with adjustable clamping pressure
→ Programmable early mandrel retraction

PLC Control System:
→ 10" color touchscreen
→ ETH 10/100, X2X Link, 2x USB
→ Foot pedal operation
→ Data transfer via LAN network or USB
→ Material database
Unique graphical programming: simple geometries can be calculated directly on the machine. After inputting length and angle, the control automatically calculates the feed values and bending angles.

Power supply: 400V 16A

Dimensions: L: 2.3 m x W: 1 m x H: 1.4 m
Weight: approx. 1200 kg

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